PROCESS

Efficient use of technology depend on going improvements and investment in technical plant equipment to achive; desired quality, satisfied customers and best product at the best price.

Our capacity is 10.000 net casting in a year. We are producing ductile iron EN GJS 400 – ENGJS 600 and gray cast iron EN GJL 200 – EN GJL 300. We also have in house pattern making, electrogalvanising and heat treatment facilities.

 

MELTING PLANT

  • 1 pcs 4 tons/h capacity induction furnace
  • 1 pcs 1 tons/h capacity induction furnace
  • 1 pcs 0,75 tons/h capacity induction furnace

MOULDING PLANT

  • 3 pcs vertical moulding lines
    400x500x200 Disamatic 2110
  • 1 pcs horizontal moulding line
    650x500x200/200 HWS-HSP1
  • 1 pcs resin sand moulding line
    Omega

UNIT WEIGHT

  • Vertical Line   0,2 - 10 kg
  • Horizontal Line   1 - 30 kg
  • Resin Sand Moulding Line up to 1000 kg


 

  • PATTERNMAKING

     

  • CORE SHOP

     

  • SAND PREPARATION

     

  • MOULDING SHOP

     

  • MELTING SHOP

     

  • FINISHING SHOP

     

PATTERNMAKING

Our pattern shop produces customer patterns reliably. We are also able to easily implement adaptations and modifications to existing pattern facilities to customer requirements. Together with our foundry engineering specialist, our patternmakers produce patterns for our moulding lines. This is done allowing for all relevants casting-engineering requirements.

 

We further process customer drawings or corresponding 3D data as the basis for this. Our specialists develop an optimum pattern design allowing for a casting and feeding system matched to the casting, the appropriate mould bevel, the material-specific degree of shrinkage and any machining allowances.

 

We have two vertical machining centres and other necessary equipment for CAD-CAM process in patternmaking department. We make pattern from cast iron, aluminium and polyurethane depending on the number of the casting which will be produced.

CORE SHOP

Core production process
Technical Facilities

 

  • Machines: Laempe, Şenel, Faz
  • Core Box Porting Line: Horizontally
  • Core Production: Cold Box, Shell Core and CO2
  • Shooting Volume : 5-10 liters

SAND PREPARATION

Green Sand

 

Fully automatic sand system with a capacity of 30 tons/hour.
Sand mixers are Eirich DV 15 and DV 23.

 

Resin Sand

 

Furan resin sand is used for cold setting process. Omega Spartan 10 tons/hour mixer is used for moulding. Used sand is reclaimed and cooled by omega systems.

MOULDING SHOP

Moulding Process
Technical Facilities

 

  • 3 Lines Disamatic 2110
    Moulding Box Size: 500x400x200
    Moulding Speed: 200 moulds/hour
  • 1 Line HWS-HSP1 Moulding Machine
    Box Size: 650x500x200/200
    Moulding Speed: 25 moulds/hour
  • 1 Line Omega Resin Sand Moulding
    Capacity: 10 tons/hour

MELTING SHOP

  • 1 Mains Frequency Induction Furnace-Inductotherm, Dual-truck, 2250 KW
    Capacity: 4 tons/hour
  • 1 Mains Frequency Induction Furnace-Inductotherm, 600 KW
    Capacity: 1 ton/hour
  • 1 Mains Frequency Induction Furnace-Inductotherm, 400 KW
    Capacity: 0,75 ton/hour

FINISHING SHOP

Finishing Process
Technical Facilities

 

  • 2 Rubber Belt Tumble Blast Machine
    Capacity 1,2 ton/hour
    Mark: Endümak
  • 1 Hanging Type Shot Blast Machine
    Capacity: 4 tons/hour
    Mark: Endümak
  • 2 Heat Treatment Furnace
    (for stress relieving , normalizing and ferritizing)
  • Electro Galvanizing
  • 8 Floor Grinder
    ᴓ600mm, 60m/s
    Rema